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Case Study: Custom Steel Grating Solutions for Substation Environments

Project Overview

Shunbo Wire Mesh provided custom steel grating walkways for an international power company’s substation in Asia. The substation environment is dense with equipment and has limited space, combined with humidity and oil contamination. The walkways needed to be safe, sturdy, and convenient for personnel inspections while allowing efficient installation.


Design Highlights

 1. Anti-Static Design
  To address static electricity risks during transformer maintenance, bolts were welded inside each grating panel, and all panels were interconnected with grounding wires to effectively prevent static accumulation.

 2.Slip-Resistant Optimization
  To combat potential slipping from oil contamination, panels were customized with serrated surfaces, significantly improving grip and ensuring personnel safety.

 3.Aesthetics & Uniformity
  To make the walkways visually neat, the engineering team aligned all flat bars in the same direction and designed a support structure so that each panel remained level and straight after installation.

 4.Precision Fit
  Each panel was carefully measured and adjusted to ensure precise gaps between panels, allowing smooth on-site installation without cutting or modification.

 5.Inspection Convenience
  Optimized layout ensures personnel can move freely along the walkways, making routine inspections easier and safer.


Case Study: Custom Steel Grating Solutions for Substation Environments


Material & Durability

  • High-Strength Hot-Dip Galvanized Carbon Steel: Provides load-bearing capacity and corrosion resistance suitable for the humid, chemically aggressive substation environment.

  • Long-Term Stability: Panels maintain structural integrity without loosening, deformation, or corrosion over long-term use.


Project Highlights

  • Safe & Reliable: Anti-static grounding + serrated slip-resistant surface

  • Efficient Construction: Large-scale custom panels delivered and installed quickly

  • Neat & Aesthetic: Aligned flat bars and optimized support structure

  • Inspection-Friendly: Smooth, unobstructed walkway

  • Long-Term Durable: High-strength galvanized steel, corrosion-resistant and sturdy


Project Summary

From design to installation, every step closely followed the client’s requirements. Anti-static, slip-resistant, aesthetic, and efficient design considerations were fully implemented. The walkways were installed smoothly and function reliably, making inspection work much easier and safer.

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